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| AVdov | CMO | Производители | Оборудование | English | Контакт | |
CMO issue#3 January- February 2005
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Гусеничные краны за работой - Lattice Crawler Cranes at WorkПримеры применения гусеничных кранов Link Belt |
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Третий
мост ч.р. Кеннебек в штате
Мэйн
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Третий Мост ч.р. Кеннебек в Штате Мэйн - это пятипролетный мост высокой кривизны, сечение которого включает коробчатую стальную конструкцию и верхнюю бетонную плиту. Контрактор выполняющий работы по сооружению моста Reed & Reed -старейшая в Новой Англии строительная компания, основанная в 1928 году. За свою долгую историю Reed & Reed использовал множество кранов Link- Belt, и, в настоящий момент, имеет 16 кранов Link- Belt. Reed & Reed приобрел новый 227т кран Link- Belt LS278 H построенный на предприятии в Лексюнгтоне. Кран был доставлен на 11 грузовых платформах прямо ноа строительную плдщадку Третьего моста и собран за неделю. Главное преймущество LS278 H используемое на этом проекте - вылет стрелы. Один из элементов моста 37м длинной, 2.3м высотой и весом 27т должен быть установлен на вылете 27.5м! Другая важная особенность Link- Belt крана -это высокая чувствительность системы управления. "Если наши монтажники просят подвижку 1.5-2 см - то это точно то, что им нужно" говорит мастер Грег Летурно. Другая важная работа для Link- Belt LS278 H это подача 3 кубового кубла на средние опоры моста. |
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Третий мост ч.р. Кеннебек (Мэйн)
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Основание плавучей платформы (Техас) | ||
Пять кранов Link-Belt поднимают 850 тонную плавучую буровую платформу.Reprinted with permission of Link Belt Construction Equipment Co. "Five Link-Belt lattice boom crawler cranes hoist 850-ton offshore rig" |
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В апреле 2000 года пять кранов Link-Belt были задействованны в подъеме 850 тонной конструкции основания плавучей буровой платформы на причале Инглсайд в штате Техас. Все краны пренадлежали компании State Service выполнявшей работы по сооружению платформы. Патформа была заказана правительством Эквадора и нефтяной компанией EDC Ecuador. Размеры конструкции составили 46,6м в длину и 30,5м в высоту. Основание было сооружкно за пять месяцев. Подъем и перемещение конструкции был необходимо для перехода к следующему этапу работ. В подъеме были задействованы четыре крана LS-518H (136т грузоподъемности) и один кран LS-278H (227т грузоподъемности). |
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348 H5 оказался лучшим выбором для монтажа телевизионной башни.Reprinted with permission of Link Belt Construction Equipment Co. Slick Pick by Gini and Dan McKain - Associated Construction Publications October 11, 2004 |
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Link- Belt 348 H5 использовался для монтажа телевизионной башни -одной из шести башен, которые компания MPT устанавоивает в штате Мэрилен для трансляции передач цифрового телевидения. Башня высотой 137м была изготовлена компанией Sabre Communication. Строительство выполнялось компанией Wolf Contractors специализирующейся на возведении башен радиосвязи. Обычно для телевизионной прансляции использубтся 250-300 метровые башни мачтового типа, Благодаря расположению на склоне холма, стало возможным использование более низкой свободно стоящей башни. С другой стороны, из-за расположения на склоне усложнились условия даставки тяжелого крана на строительную площадку. Для даставки крана на сборочную площадку понадобилось шеснадцать трейлеров. Стрела ("большой вылет" конфигурация) найбольшей допустимой длинны 90м была оборудована самым длинным гуськом 42м. Link- Belt 348 H5 выдержал все испытания этого сложного проекта с легкостью. При помощи крана проект, который мог бы занять недели, был выполнен за несколько дней.
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CMO-Construction Machinery Overview AVdov©2004 |
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A principal
reason for the purchase of the LS-278H crane was not particularly for its
lifting ability, but for its reach. We have one girder that is 120' long, 7.5'
high, weighs 60,000 pounds and must be set out 90 feet. There's also a lot of
heavy hook work on this project. Our pier and abutment formwork requires a crane
and operator with very sensitive controls. When our guys ask for a quarter or
half an inch, that's exactly what they want," said Superintendent Greg
Letourneau.
"That was
the situation on this pier. We have to lower the form sections a half at a time
once the carpenters give us the word. The first operation is simply to break the
gang form loose from the concrete pier cap. Slow steady pressure is the answer
here. It’s a matter of gently increasing the pressure; you don't want any
jerky motion," said Operator Ralph Rogers.
"There are
men working up there on scaffolding and you don't want to endanger them. Then we
lowered the big panels with the single whip line and swung 180 degrees to put
them down on the ground. At that point, I was working out at 118' radius from
the centerpin. We're using regular lay wire rope rather than the non-twist
variety because it gives us that little extra safety factor. Besides, we always
have at least two tag lines on a lift like this. We don't take chances,"
added the LS-278H operator.
It was
interesting to note that Rogers, a heavy equipment crane operator for years, has
worked on three Reed & Reed Link-Belt cranes, including the LS-518 and an
LS-218H. Seven years ago, he also taught Jean Marie Burmeister to operate the
RTC-8050 that she runs today.
Another task for
the new LS-278H is to place concrete for the middle three piers using a three
cubic yard Gar-Bro concrete bucket. That's a weight of about 24,000 pounds when
fully loaded. The crane will be operated from the land trestle during these
procedures. The 278H has its work cut out for it since there are two concrete
placements per shaft. Concrete will be supplied by Dragon Products Co. of
Augusta.
"We
literally had to pick up that 80' X 8' plate girder form for the pier cap a
quarter inch at a time in order to strip it and lower it to the ground in two
pieces. There was a lower soffit form underneath it and an angle under that that
gave us a very limited space to let the jack down on the falsework in order to
get that form out of there. We literally had a total of only half an inch to
play with. The operator used our new Link-Belt LS-278H hydraulic crane to pick
that 24,000 pound form up a quarter inch at a time. That allowed us to ease that
form half out without damaging the new concrete. Then he could lower it down,
back up, and repeat the process to extract the other form half. That's only the
beginning. The operator using that crane is going to do that on three more piers
for a total of six lifts," continued Superintendent Greg Letourneau.
"The major
difference between the new LS-278H, of course, is that the 518 is a friction
crane -- a great machine -- but a friction crane never the less. Our LS-278H is
a state-of-the-art hydraulic machine. This crane is an operator's dream. I can
sit in it all day and go home at night without feeling fatigued. Originally, the
reason I went from the big 518 back to the 218H was that I had knee surgery and
couldn't handle the legwork required on the old friction machines. With this new
250-ton Link-Belt with hydraulic controls, everything is done with an easy wrist
motion. The cab is a dream, great visibility and easy access. And with the
controls configured the way the Link-Belt engineers have done, it’s a smooth
-- very smooth -- crane. When the guys up there ask for half an inch, I know
that I can give them that with these hydraulics," concluded Ralph Rogers.
Chris Palmer,
from Link-Belt distributor CRW Corp., said, "Reed & Reed keeps us on
our toes on this job, supporting their LS-418, LS-518 and now the LS-278H. They
are really great people to work with."
Link-Belt introduces new 248 HYLAB 5 crawler crane
Lexington, Ky (March 2004) - Link-Belt Construction Equipment
Company unveiled the new 248 HYLAB 5 200 Ton (181.44 mt) lattice boom
crawler crane that features increased lift capacities, a completely new, roomier
cab, a new SML-10 rated load indicator and slab-type counterweights with a new
removal system. New also to the 248 H5 is a remote hydraulic oil cooler and more
engine horsepower with the new Mitsubishi 6D24-TLA2h (Tier 2) 263 hp (196 kw)
diesel engine. The 248 H5 attachment now incorporates bar-type boom pendants
that store easily on boom sections.
To maximize value, the 248 H5 comes standard with selectable
freefall on front and rear hoists along with an automatic brake mode function.
The outstanding lift capacity coupled with the 248’s proven transportability
and quick unassisted set-up time makes this one of the most significant crawler
cranes ever introduced to the market.
“We’ve made a great crane even better,” says Pat Collins,
senior product manager, lattice boom cranes. “The 248 owners’ group will
quickly pick up on the features we’ve added to make the 248 H5 stand out in a
class all by itself.”
Link-Belt’s HYLAB (HYdraulic LAttice Boom) Series of lattice boom
cranes with hydraulic controls was first introduced in 1987 and today has more
that 2000 units operating worldwide. Today’s new HYLAB 5 series crane enjoys a
legacy of proven customer satisfaction with bulletproof reliability, low
operating costs and outstanding productivity. The HYLAB 5’s continue to lead
the industry in bringing to market enhanced features that set the standard for
crawler crane performance.
A 200 ton crawler crane that self-strips to less than 84,000 pounds
Link-Belt leads the way again in designing transportable, big
capacity crawler cranes. The built-in self-stripping features allow the 248 H5
to quickly remove boom, counterweight and tracks unassisted. The remaining upper
and carbody plus the 20 ft (6.09 m) base and 10 ft (3.04 m)
rigging section weighs less than 84,000 lbs (38 101 kg) and this load can
be permitted in all of North America. Individual tracks weigh 36,410 lbs. (16
515 kg) each and are light enough to be combined with boom and jib sections
and hauled as legal loads. Modular counterweight pieces are designed to
facilitate highway transport when loaded with boom sections. New self storing
bar-type pendants for boom support are easily stored on each boom section along
with the pins for ease of transport and assembly. The entire "strip
down" or "erection" procedure can be accomplished in two hours or
less, without a helper crane.
The following features permit quick and easy self-assembly or
disassembly:
A new hydraulic counterweight removal system takes the
counterweight all the way to the ground.
Hydraulic track drive system requires only quick disconnect hoses
to be disconnected before removing side frames--no mechanical drive shafts or
couplers.
Hydraulic carbody jacks support the unit during track removal and
are designed to raise the carbody to a 44" (111.76 cm) clearance height
that allows a lowboy to back under for loading or unloading.
Standard mast or optional 10’ (3.04 m) boom section with sheaves
allows machine to load or unload track units and counterweights and boom
sections, as well as handling assembly and disassembly of the crane itself.
Superior reach and capacity
The 248 H5 has 280' (85.34 m) of main boom. The 30’ to
100’ (9.14 m to 30.48 m) fixed jib design can be installed as a fixed
jib on the conventional boom or as a fixed jib on the luffing jib to optimize
the "up and over" capability of this crawler crane. Equipped with the
luffer, the 248 H5 is capable of working with 190' (57.91 m) of standard
boom, plus 160' (48.77 m) of luffing jib.
Low ground bearing pressure
Link-Belt has chosen a design philosophy that calls for a low
center of gravity, a large crawler base, wide shoes and a variety of
counterweight options. The 28' 6" (8.69 m) long by 23' 6" (7.16
m) wide lower with 44" (111.76 cm) track shoes, coupled with
92,000 lbs. (41 731 kg) of standard counterweight, results in capacities
that are very competitive. The resulting ground bearing pressure, 11 psi, is
extremely low and is 30% lower than its closest competition
Field proven hydraulic power flow system
The upper design incorporates Link-Belt's proven state-of-the-art
variable displacement hydraulic power system first introduced with the HYLAB
crawler cranes in 1987. With this system, load hoist and lowering speeds are
directly proportional to hoist lever movement. Boom hoist speed is controlled in
a similar manner.
Independent speed control of each function gives unprecedented
ability to spot and place loads. In addition, Link-Belt's exclusive "fine
inching control" mode can be selected for ultra-precise work. True gravity
freefall combined with maximum line speeds in excess of 550 fpm (168 m/min)
are available for high-speed crane work. Hoist drums are extra wide and have a
large diameter to provide more than adequate rope storage for crane operation.
Parallel grooved laggings allow even spooling of the cable.
Selectable automatic drum brakes are an integral part of the hoist
drum system; they are automatically applied whenever the hoist control levers
are placed in the neutral position. For faster cycle times and increased
productivity, the automatic brake system can be switched off and the machine
operated in the freefall mode. Controlled by foot pedals, the large drum brakes
are designed for steel erection, pile driving, concrete bucket handling and
other high-speed work, yet are still smooth enough to ensure precise placement
of the load.
Meets OSHA requirements for personnel handling
The 248 H5 was designed to meet OSHA Ruling 29 CFR (October 3, 1988
and April 18, 1989) regarding anti-two block and automatic brake systems on
cranes used to handle personnel. This ruling states that "any cranes or
derricks which are used to hoist personnel shall be equipped with a device which
prevents the load hook block from contacting the boom tip." All HYLAB
cranes including the new 248 H5 feature anti-two block systems as standard
equipment. When activated, this device automatically and smoothly disengages the
hoist function, applies the main hoist brake and activates a warning buzzer to
alert the operator.
Another standard feature of the 248 H5 is the SML-10 rated capacity
limiter (RCL). Using various sensing devices, the SML-10 monitors lift functions
and provides a continuous reading of the crane’s rated capacity. The readings
continuously change as the crane moves through the lift. These readings include
information concerning certain geometrical data such as main boom angle, jib
angle, radius, weight of the load on the hook.
More standard features
Other standard features of the 248 H5 include high capacity BTU
heating and cooling, new wider, bigger cab, a new Mitsubishi 6D24-TLA2h (Tier 2)
263 hp (196 kw) diesel engine, an audio-visual swing alarm, pilot
operated hydraulic controls, hydraulic carbody jacks, and oil filled and sealed
track rollers.